在傳統(tǒng)的人工裝卸物料生產(chǎn)車間，數(shù)控機(jī)床不僅生產(chǎn)效率低下，還存在著一些危險(xiǎn)性，已經(jīng)不能滿足社會(huì)生產(chǎn)的需求。因此，運(yùn)用于數(shù)控機(jī)床生產(chǎn)線上的新型的上下料數(shù)控機(jī)床機(jī)械手應(yīng)運(yùn)而生。數(shù)控機(jī)床機(jī)械手能模仿人手和臂的某些動(dòng)作功能，用以按固定程序抓取、搬運(yùn)物件或操作工具的自動(dòng)操作裝置。它可代替人的繁重勞動(dòng)以實(shí)現(xiàn)生產(chǎn)的機(jī)械化和自動(dòng)化，使數(shù)控機(jī)床加工過程的自動(dòng)化和無人化目標(biāo)得以實(shí)現(xiàn)，并使其生產(chǎn)效率和生產(chǎn)安全系數(shù)都得到一個(gè)大幅度的提高，此外，還有效的降低了生產(chǎn)成本。
There is still dangerous possibilities among the traditional loading and unloading workshop,which could not meet requirements of society product. Therefore, the new automatic robot of CNC machines with loading and unloading for production lines was born,which imitates some of movements of arms and hands could grasp, convey and operate by program,and that which could achieve the goal for automatic and less people while its in the procedure,and could be able to enhance by a large margin of production efficiency and safety factor. Besides, it could decrease distinctly the cost.
數(shù)控車床機(jī)械手主要由手部、運(yùn)動(dòng)機(jī)構(gòu)和控制系統(tǒng)三大部分組成。手部是用來抓持工件的部件，根據(jù)被抓持物件的形狀、尺寸、重量、材料和作業(yè)要求而有多種結(jié)構(gòu)形式，如夾持型、托持型和吸附型等。運(yùn)動(dòng)機(jī)構(gòu)，使手部完成各種轉(zhuǎn)動(dòng)、移動(dòng)或復(fù)合運(yùn)動(dòng)來實(shí)現(xiàn)規(guī)定的動(dòng)作，改變被抓持物件的位置和姿態(tài)。
There are three major components combined robot of machine ,including hands,operation mechanism and controller. Hands parts for grasping workpiece that based on shapes,sizes, materials and operations of workpieces were grasped,which has different mechanism forms, for instance, Cping type, holding type and adsorption type, etc. Operation mechanism ,which could be able to move,convey and compositely operate by hands and change the position and gesture of workpiece.
數(shù)控車床機(jī)械手的自由度越多，數(shù)控車床機(jī)械手的靈活性越大，使工傷主體替換，避免了工傷的發(fā)生，不會(huì)對(duì)員工及員工家庭產(chǎn)生傷害。機(jī)械式的操作，更能保障員工的安全和生產(chǎn)的效率達(dá)到最大大化。員工能抽出時(shí)間去檢驗(yàn)產(chǎn)品提升產(chǎn)品的品質(zhì)，提升產(chǎn)品的合格率，合理化的上料及倉(cāng)儲(chǔ)部分也是對(duì)于車間空間的利用和自動(dòng)化的提升。企業(yè)應(yīng)該切合數(shù)控車床自動(dòng)化生產(chǎn)線的實(shí)際情況，進(jìn)行選擇合適的數(shù)控車床機(jī)械手。根據(jù)車間有效高度,生產(chǎn)節(jié)拍,選(桁架式)或關(guān)節(jié)型機(jī)器人。
More flexibility for more freedom of robot of machines, which substitute major operator and effectively avoid the danger and do not harm to operator and his family. Meanwhile, mechanical operation could be able to keep away from danger for operator and enhance the max production efficiency as well. And what’s more, the operator could test the quality of products,loading distinctly,enhance certificate rates and refill stock while in the spare time, around the same time,which enhance the automated the space available.
數(shù)控車床機(jī)械手和機(jī)床的布局：加工單元和生產(chǎn)線的自動(dòng)化上的機(jī)床和機(jī)器人,根據(jù)車間場(chǎng)地面積,在有利于提高生產(chǎn)節(jié)拍的前提下,分別采用L型、環(huán)狀、“品”字、“一”字等布局。主要數(shù)控車床自動(dòng)化生產(chǎn)線解決方案：
1、個(gè)性化：切合工廠實(shí)際,數(shù)控車床機(jī)械手能充分滿足自動(dòng)化生產(chǎn)的需要,解決好關(guān)鍵問題。
2、經(jīng)濟(jì)性：著眼于項(xiàng)目的性價(jià)比,在滿足自動(dòng)化生產(chǎn)要求的前提下,因陋就簡(jiǎn),不求奢華,盡量少花錢,節(jié)省改造費(fèi)用。
3、最大化：用同樣的改造費(fèi)用,能盡最大努力,提高自動(dòng)化程度和自動(dòng)化水平,少用或不用人工,而提高產(chǎn)量。
Layout of machine and robot:processing unit and production lines for automation. And according to the square hectare of workshop, its should be separated with L shape,ring shape,and straight shape when it was good at enhancing product beats.
Major solution for automatic production lines:
